{"id":3532,"date":"2026-07-16T16:56:33","date_gmt":"2026-07-16T14:56:33","guid":{"rendered":"https:\/\/gr.ai-matters.eu\/ai-testing-elevators-manufacturing\/"},"modified":"2026-07-16T16:56:33","modified_gmt":"2026-07-16T14:56:33","slug":"ai-testing-elevators-manufacturing","status":"publish","type":"post","link":"https:\/\/gr.ai-matters.eu\/en\/ai-testing-elevators-manufacturing\/","title":{"rendered":"How CASP used AI to further enhance visual inspection of elevator panels through testing and validation"},"content":{"rendered":"
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CASP’s Experience:<\/div>\n
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Introduction<\/strong><\/strong><\/strong><\/h2>\n

In this user story, we show how CASP used AI-MATTERS to experiment with AI, validate its impact, and gain concrete results – without upfront risk. AI-MATTERS provides access to real production environments, data and expertise to test AI solutions before deployment.<\/p>\n

Working with KLEEMANN as the industrial reference case, CASP tested an AI vision system that automatically inspects assembled electrical panels against their DXF reference files. The validated solution reached 96.4% inspection accuracy compared to manual inspection and cut inspection time from 3\u20134 minutes to about 10 seconds. AI-MATTERS provided the production environment, data and expertise needed to prove the solution before scaling it.<\/p>\n

About the client<\/strong><\/h2>\n

CASP is a software, consulting and robotics solution provider working with European industry, universities and technological institutes. The company had already delivered an initial AI vision-based inspection pilot to KLEEMANN and wanted to validate and mature that technology in a real industrial environment, moving it from an early prototype toward deployment-ready maturity (TRL 4\u20138). To do that credibly, CASP needed an independent, realistic setting in which to prove robustness, measure performance against clear KPIs, and strengthen its capacity to offer a more scalable inspection service to future customers.<\/p>\n

The Challenge<\/strong><\/strong><\/h2>\n

In elevator manufacturing, each electrical panel is highly customised: relays, fuses, rails, electrical boards and batteries are mounted on a backplate according to a product-specific DXF design file. Today, the final quality check is performed manually by a skilled supervisor at the last workstation of the assembly line, and it takes roughly 3-4 minutes per panel. This created several open problems for KLEEMANN:<\/p>\n